Case 1: CNC Lathe Bearing Overheating & Uneven Lubrication

Problem: A precision machining plant using CNC lathes experienced bearing overheating and inconsistent lubrication under high-speed loads. Manual greasing and time-based oiling failed to reach all lubrication points evenly, causing localized dry spots.

Solution: The factory installed Chiba’s TM Pressure-Relief Lubrication Pump to deliver consistent pressure and controlled oil volume across multiple points. Its built-in pressure relief system prevents over-pressurization and line damage.

For tool lubrication and chip zone cooling, the factory also adopted the AMLS Micro Oil-Mist Lubrication System, delivering ultra-fine oil mist directly to the cutting zone, especially effective under high spindle speeds.

Results:

• Bearing and guide temperatures dropped by 10–15 °C
• Spindle and linear bearing life extended by 20%
• Tool life improved by 15%
• Lubricant consumption reduced by 30%

Case 2: Packaging Line Chain Seizure & Lubrication Failure

Problem: A packaging machine manufacturer reported that chain rollers and linkages in their automatic box sealing line were jamming under high-frequency stop/start cycles. Grease and spray lubrication failed to ensure consistent coverage.

Solution: Chiba’s TM Pump was installed with multi-point distribution blocks and pressure lines to provide precise oiling at each moving point. For the cutting blades and sealing guides, the AMLS oil-mist system was used to cool and lubricate contact surfaces.

Results:

• Chain seizure frequency dropped from multiple times weekly to once per month
• Overall uptime improved by ~5%
• Chain and slider replacement intervals extended
• Maintenance time and cleaning effort significantly reduced

Case 3: Inconsistent Tool Life on High-Speed Milling Machines

Problem: A hardware factory machining hard materials with high-speed milling machines suffered from frequent tool cracking, surface burns, and inconsistent tool life due to excessive heat and insufficient lubrication.

Solution: They implemented the AMLS Oil Mist System directly at the spindle nose and cutting zone to deliver mist lubrication. The machine’s drive and spindle system remained lubricated by the TM Pump for steady oil pressure distribution.

Results:

• Tool life extended by 25–40%
• Better surface finish consistency with reduced scrap
• Reduced tool tip temperatures and microfractures
• Less coolant and lubricant consumption

Why TM + AMLS Systems Work Better Together

• Division of Roles: TM pump handles base lubrication with pressure control, while AMLS provides ultra-fine lubrication for the cutting zone.
• Pressure Relief Design: The TM system ensures no line damage even during system surges, thanks to its pressure-release feature.
• Reduced Oil Waste: AMLS mist uses only minimal oil, complementing the TM pump’s precision delivery to create an efficient lubrication strategy.
• Increased Reliability: These systems together significantly reduce downtime, repair costs, and equipment degradation.

Conclusion

These three real-world examples highlight how the right combination of lubrication technologies can prevent major equipment failures. By pairing the TM Pressure-Relief Lubricant Pump with the AMLS Micro Oil Mist System, manufacturers achieve optimal performance with reduced waste and extended equipment life.